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xPro-S3 Vacuum Hard Coating System
Product Overview
The xPro-S3 is the most advanced industrial small size vacuum coating system, which includes the HiParc*and PDA**-technologies. The xPro-S3 system is specifically designed for the deposition of high performance metallurgical coatings, such as AlCrSiN, AlTiSiN, AlCrN, AlTiN, CrN, TiC, N, TiN and many others.Such coatings are evaporated by arc onto a variety of cutting tools, dies and moulds, components and consumer products for wear, erosion and corrosion protection as well as tribological purposes.
The xPro-S3 works with "pulsed" high power, which enables faster deposition rates and significantly improved target utilisation.
The xPro-S3 is characterized by:
- • Robust system designed for the rigorous production environment using sophisticated vacuum coating technologies.
- • Rugged construction marked by an extremely advanced highly refined design.
- • Extreme reliability based on intelligent straightforward design and construction.
- • The broadest spectrum of coatings andcoating technology available in a single system at the lowest possible cost.
- • Fully automatic, computer controlled, closed loop process control providing process repeatability, reliability and a user-friendly environment.
- • The coating industry's broadest capabilities in the smallest footprint
TECHNICAL HIGHLIGHTS of the xPro-S3
HiParc+PDA III*–Technology
- for the deposition of smooth.
- HiParc+PDA III* "Plasma – Diffused –Arc"
- more compact coatings.
Magnetic arc confinement MACIII*
- High target utilization.
- Drastically reduced micro-particle formation.
Short process time
- Increased heating capabilities.
- Efficient cleaning and etching cycle.
Improved coating properties
- Advanced interface formation.
- Extremely clean process environment.
Improved part handling and fixturing.
- Safest most manoeuvrable transport carts.
- Easy to load and use carts with high load capabilities.
Improved software design.
- Extreme ease of use.
- Highly reproducible runs.
- High level of flexibility for custom tailored coating solutions.
- Remote control and diagnostics.
Improved thermal management.
- Improved intensive cooling.
- Double walled construction.
Most reliable components
- Brand name components
- Clever integration
xPro-S3 Coating System: Dimensions, Process Parameters, and Production Capacity
System Data
- Size of vacuum chamber: 680×650×1150 mm
- Coating volume: Ø 350×h 720 mm
- No.and size of rotary platform: 2 pcs
- (substrate carrier)L×W×H: 480×430×1015 mm
- Pumping: 2 pcs double stage rotary vane pumps 1 pc turbomolecular pump
- Sources: 3 pcs large area arc evaporators
- Power supplies: 3 pcs arc power supplies @400 A pulsed (HiParc**)
- Heater: rated @12 kW
- Overall size L×W×H: 3.370×1.635×2.220 mm
- Power: 80 kW, 400 V, 3 ph + N, 50/60 Hz
System capacity
- Plasma volume: Ø 350×720 mm
- End mills Ø4×50 mm: 1.340 pcs
- End mills Ø12×75 mm: 480 pcs
- Inserts ½”×½”×4 mm: 2.800 pcs
- Hobs Ø80×80 mm: 72 pcs
- Hobs Ø100×100 mm: 42 pcs
* PDA = Plasma - Diffused -Arc
**HiParc =High power Pulsed Arc
Vendor Contact Information
PVT Plasma und Vakuum Technik GmbH, Germany
PwC Germany’s China Office
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PVT Coating (Harbin) Co., Ltd. (abbreviated as PVT Harbin) is the first coating processing center established in China by the German company PVT- Worldwide.
